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Machine monitoring

Know what every machine is doing, without rewiring it

Machines often have a controller that is on no network, so their status is noted by hand or seen too late. CHESTER reads a machine’s signals or motor current from outside, and operators call for help at the push of a button.

How it works

From the machine to your MES

Machine

Outputs, motor current, buttons

Clamps and inputs

HARDWARIO

CHESTER

Our IoT device, reads the machine

LTE-M or NB-IoT

HARDWARIO Cloud

Status and calls as they happen

REST API

Your MES or BI

OEE, downtime, reports and alerts

Ready to order

Devices and firmware

  1. CHESTER Current with two split-core current clamps on cables

    Current

    CHESTER Current clamps around the lines, with no wiring into the machine.

    • Up to four lines
    • AC or DC
  2. CHESTER in its white enclosure with the HARDWARIO logo

    Signals

    CHESTER reads a machine’s digital outputs on its inputs, as at ArcelorMittal.

    • Digital inputs
  3. CHESTER Push with four round metal buttons

    Calls

    CHESTER Push gives operators buttons and an LED that confirms the call.

    • Four buttons
  4. GAUGER in its black DIN-rail carrier with a Wi-Fi antenna

    Counts

    GAUGER counts the pulses of your machines and serves them to your systems.

    • DIN rail
    • Modbus TCP
A tube-processing machine in the production hall of ArcelorMittal Tubular Products Karviná
A tube-processing machine in the production hall of ArcelorMittal Tubular Products Karviná.

Reference

ArcelorMittal monitors its machines without touching them

The machines in Karviná had controllers on no network, so production was recorded by hand or after the fact. CHESTER now reads their digital outputs, and management and the workstations see OEE as it happens.

20

machines at ArcelorMittal Tubular Products Karviná, connected with no change to the machines

Read ArcelorMittal reference

Adapted for you

We designed it, so we can change it

CHESTER Push with four unlabelled buttons
CHESTER Push with a coloured label beside each of its four buttons
Standard CHESTER Push With your own labels

ArcelorMittal’s units run firmware we adapted to its machines, and send their data into its own systems over the REST API.

  • Firmware
  • Faceplate
  • Labels
  • Number of buttons

Need a machine monitor of your own design? HARDWARIO Engineering develops it to your specification.

Tell us which machines you need to see

Tell us about your machines and your MES, and we will plan the first line with you.

We reply within one business day.

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